Unit Cost Optimization Through Continuous Improvement
BAHMÜLLER supports its customers in selecting optimal production methods, particularly in the case of new products. Our goal is to enable and guarantee customers the best possible use of the machine for the individual project.
Your Benefits
flat ramp-up of startup costs
degression of unit costs in series
development of process knowledge in relation to production costs
Project Profile
Customer:
medium-sized company
Country:
Germany
Products:
ULTRA TWINNER
Services:
productivity increase, process development
Application:
turbocharger
The following measures stood at the forefront here:
analysis of the production chain (upstream processes) and active Support
optimization of production steps in order to achieve the shortest possible cycle times in the grinding process
development of startup-oriented processing concepts in order to reduce investment costs
minimal automation solutions with qualities and cycle times of a mass production
simple adapting of automation cells at a later time
Results achieved in the project:
continual productivity increase through further development of the machining process
optimization of downstream machines
reduction of cycle time (first project) from 83 sec. within short time to 45 sec.
continual improvement of unit costs within two years by 34% compared to series startup